Q3105 / Q5052 Aluminum Roll Tube Mill Plant Slitting And Flattening Line

Q3105 / Q5052 Aluminum Roll Tube Mill Plant Slitting And Flattening Line

specifications:(raw materials)

1. applicable materials:Aluminum roll(such as Q3105,Q5052,QH114,H16, etc.)
2. quality:domestic/imported certified products aluminum roll(match JIS standard)
3. tensile strength:δb≤300Mpa,yield strengthδs≤180Mpa
4. thickness:0.5mm—2.2mm
5. width:500mm—2000mm
6. inner dia.:φ420,φ508mm,φ610mm
7. out-diameter:≤φ2100mm
8. weight:≤14t

products specifications:

centering device:

Structure: it consists of guide rack, beenline type railwayφ56, hi precision chrome plated guiding roller, copper pin, regulating rod(40cr,for regulating), sliding seat, high precision chrome plated guiding rod(40cr, for regulating) and hand wheel(copper).

Coding and sizing device:

a,It consists of rack, coding pneumatic pressing regulation structure( dia of cylinderφ100mm), high precision coding roller ( dia φ120mm, material 40Cr, and covered by polyurethane) and coder ( Japan Omron)

b..The roller rotates and the PLC calculate the measurement to match the requirement( measurement of sizing can be regulated)

shearing machine :

Function:PlC controls to shear the steel plate.

Shearing type:hydraulic swing sharing..

Structure: it consists of wall palte, upper and lower blade seat, blade, gap regulator, in-phase structure and hydraculic driver.

add material passive rubber roller to avoid abrasion.

motor power:4KW(Wu xi Min li)

Stuff stacking rack:

1, it is for stack the production plate.

2, stacking height:≤300mm.

3, length for the stacking rack:1000mm-15000mm.

4, Bearing ≤10t

hydraulic station:

1. A. temperature:-5℃～42℃

   b. humidity:20%PH-80%PH(No condensation state)

2. Buyer should supply cooling water pipes, gas pipes, hydraulic pipes, cables channel, cables and other materials for installation and testing.
3. Buyer makes foundation as plant basement drawing, make ground holes.
4. After the plant is settled down, buyer should fill concret again, and the achor nolts all supplied by seller
5. Buyer should supply the gear oil, lubricant, hydraulic oil as plant required, supplier notes grade and number.
6. Buyer should arrange enough electricity to meet the capacity of plant.

7. Note: it exludes the stacking area of raw material and production.

    

8. There should be a crane which capability is bigger than max weight steel coil.
9. There should be brightly lighting installation and good ventilation installation, and water, electricity, gas are available.
10. Plant running environment:

11. plant lubricate system:

    The lubricate filling prompts are set on every parts on the plant, as manual filling and grease nozzle, etc.

    installation and commissioning:

    1,the base part of plant and supporting facilities are supplied by buyer.

    2,supplier take in charge of installing instruction and testing.

    3,Project materials are supplied by buyer.

    buyer should satisfy the condition plant required:

12. Working area should be bigger than length*width* height, 50meters×12meters×hanging height 6meters.
13. There are emergency stop device between every parts on whole producing line, and there are main stop buttons on every operating panel board.
14. PLC controlling ,touch screen LCD,coder,proximity switch,data acquisition and entering elements
15. The main elements are products which imported from Japan, or Chinese famous brand.

16. Electic controlling system and operating system:

17. The whole producing line is used continental 590 DC controlling system. By slitting machine speed as the host-based, making same speed on whole line through PLC system.(it could be adjusted by manual).
18. System pressure 12MPa,working pressure 6-8MPa.(pressure can be regulated)
19. The hydraulic system of this producing line contains a hydraulic station and matching pump, valves, pipes. Hydraulic station supply motive power for loading/unloading trolley, uncoiler, punching plate, supporting plate, slitting host machine, loop and pre-pressing material.
20. Motor power 7.5KW；

21. structure:it consists of  steel plate and profiled steel. There are paasive roller every 300mm on the rack (dia. φ60mm). Working length 2100mm.

22. flattening host machine:

    1, it adopts 21 rollers mangling type.( including 2 loading rollers).

    material:(material:polyurethane rubber roller, dia.φ135mm.)

    2, Host machine structure:wall plate(thickness 65mm,material:45 steel plate,heat treatment),machine seat (welded by steel plate),mangling roller(material:Gcr15,roller dia.φ82mm,quenching,HRC 60°～62°,grinded),beam,turbo rod,turbo case,BWD2-43-1.5Kw reducer.   

    3, Upper and lower support roller rack: upper and lower roller rack ( weled by steel plate, quenching), upper and lower roller(material:Gcr15,roller dia.φ82mm,quenching,HRC52°～55°,grinded), upper and lower support roller shaft (material:40cr,processing,HRC26°～28°).

    4, Structure of flattening machinee:motor(37kw,DC speed adjustable),gear case,JZQ500 reducer,SWC80-510 universal coupling and motor base.

    material support rolling rack

23. function:Guiding produced plate into shearing host machine.

24.   hydraulic auto pressing and feeding, seeker and material support:

25. funtion:it makes the head of steel stripfeed to the feeding and punching machine
26. power:motor  BWED42-187-3KW(wuxi)
27. structure:wled by steel plate and profield bar.

28.   material hanging support:

29. The main function is reducing load for main bearing,make main bearing uniform load,in case of main bearing's deform.
30. It consists of rack,oil cylinder,support,swing arm,shaft pin and so on.

31.  

    hydraulic expansion/contraction material uncoiler

32. function:it is with structure of single-cantilever and magnetic powder clutch(mode: FZJ-500). it controls constant tension open-book:it is with emergency brake,feeding materials steady as the speed of main cutting machine.
33. structure:Made by uncoil rack and roll drum. uncoil rack is welded by steel plate and profile steel；Roll drum made by center axis and sector board.
34. Max weight load:15T
35. adaptive swelling coil inner hole:φ420mm,φ508mm,(need to add diameter-increase pad),φ610mm(need to add diameter-increase pad).

36.  

    Hydraulic pressure loading trolley:

37. Function:Working as prepare, transit and hang materials. Lifting and horizontal movement,which is very convenient to lead the steel coiler to collapsible drum coiler, using hydraulic cylinder to lift,using cycloid reducer to horizontal movement；
38. structure:welded by steel plate and profile steel
39. Max weight load:15T.
40. Walking motor BWED32-121-1.5KW(WUXI)

41. other configuration:

    1,motor of main equipment :

    Loading trolly                         1.5KW     1set

    Feeding machine                            3KW       1 set

    falttening host machine                     37KW      1 set

    falttening host machine pressing            1.5KW     2 set

    tail shearing machine                            4KW       1 set

    hydraulic station                           7.5KW     1 set

42. Total power:about 70 KW

43. 13. Electrical control system                         1 set

44. color: grey and orange(for export only)

    remarks: The technical parameter in this proposal is made according to the requirement of buyer for reference. If buyer have some other requirements, please contact us to revise.

    WD-2000×(0.5-2.2)sliting line

    Configuration equipment composition:

45. Hydraulic loading trolley                      1set
46. hydraulic expansion/contraction material hanging uncoiled                         1set
47. material hanging support                    1 set
48.  hydraulic auto compressing unloading machine               1set
    1.  Seeker and support 
    2. flattening host machine                       1 set
    3.  material support rolling rack          1 set
    4. centering device                      1 set
    5. coding and sizing device                     1 set
    6. searing machine                           1 set
    7. Stuff stacking rack                           1 set
    8. Hydraulic system                         1 set

49. left in right out   right in left out

50. machine area:about 38m×8m
51. operator:technician 1-2 persons  assitant technician 2—3 persons

52. main operation panel        1set

    assistant operation panel       2set

53. producing direction of equipment:by user(operator faces to the machine)

54. A,flattening part:

    1. speed:0—25m/min；

    2. precision of length fixing:±1.0mm/2000mm；

    3. length of production stuff stacking:1000mm-20000mm；

    4. stuff stacking length:20500mm；

    5. height of stuff stacking:≤300mm .

    6. bearing of the production stacking rack≤10

    other parameter:

55. flattening type:DC PLCS stopping sliting
56. sliting type:active slitingby DC driving
57. power:380V/60Hz/3ph(note:voltage could be determined by user)
58. panel:   electrical panel      1set